Working Process of digital flow Control Valve In Dying Industry

A digital flow control valve is a device with the help of which one can easily maintain different gas pressure levels. Most of the time industry, that is utilised just to accelerate the actuator velocity. We all know that dying is the process of colouring any product just like a simple piece of paper.

And electric flow control valves are the devices that are widely used to control pressure settings while the process of dyeing is continued. It would be no wrong to say that the design and modification of valves have been altered to meet the various modern industry standards. 

Everything is automated just using the electric needle valves which have made it quite possible to enhance dyeing production in less amount of time. Stick to the article below to know more about the latest designed valves and how they have assisted in smoothing different manufacturing phenomena like dying. 

What Is Dyeing?

The process of a combination of dye and fibre is known as dying. In general, a dyeing process entails the transfer of dyes from an aqueous solution to the surface of the fibre and the diffusion of dyes into the fibre.

Now here the pressure of fluid pressing with that cloth is really very noticeable. This is why the significance of the digital flow control valve can not be denied. Engineers and supervisors make use of these valves to maintain the actual pressure required to continue the dying.

E-Control Dyeing:

This is indeed the most revolutionised way of dyeing that has been introduced in the recent past couple of years. One of the best features of the technique is that it does not employ separate fixation steps. Rather than that, it employs various trendy electronic flow control valves that pave the path for a smooth and hurdle-free process of dying.

Heavy Machinery For Dyeing a Cloth:

Basically, high-temperature dyeing machines are those that can be operated at an optimal temperature of 100 degrees Celsius or more. Moreover, if the temperature is increased to more than 110 degrees C, then it becomes crucial to take control of it. This is where the actual application of digital flow control valves is seen.

To maintain a considerable level of the dyeing temperature, these devices are used to consider moderate safety operation mechanisms.

The Process of Dyeing:

Most industries use dye liquor to continue the dyeing process. And to control the heat pressures for the dye bath, a digital flow control valve is fixed with the machinery to pave the path for good product colouring. The process consists of the following steps:

Colouration: 

It is a permanent process. Industrial dyeing clothes do not fade their colour when exposed to direct sunlight. This is because of the best heat mechanisms set by flow control valves so that to make the colour and cloth bond stronger enough.

Absorption:

This process corresponds to the moment dye gets absorbed in the cloth. 

Wrapping It Up:

Many dying processes involve certain procedures that utilise proportional flow control valves for the successful printing or colouring of textile products. And to cope with ever increasing demand for products in the textile industry, it is revolutionising manufacturing by installing advanced digital flow control valves.